Simultaneously meets compression and 5°C low-temperature bend requirements
High capacity, fast production speed
Cost-competitive formulation
Problem:
Compression, hand-bend, and low- temperature performance cannot be satisfied simultaneously
Production speed limited to only 10-12 m/min
Non-continuous stable production,narrow processing range
High material costs
Root Cause Analysis:
Formulation trade-off conflict: Tuned stiff for compression, but needs toughness for hand- bend and low- temperature bending. The balance is off, so all three can’t be met at once.
Narrow processing window: Thermal stability and fusion control are weak; once speed increases, the process becomes unstable, capping the line at 10-12 m/min.
High cost: Expensive package plus slow runs and more scrap drive up cost per meter.