The pigment powder usually exists in the form of small particles at the microscopic level, and has a high tendency to agglomerate. During the masterbatch production process, pigment agglomeration may lead to uneven color distribution and insufficient color intensity. Rallychem provides high-performance dispersion additives that can effectively improve the dispersion of pigments, reduce the use of expensive pigments, and increase the brightness of the product.


Rallychem's polymer has high viscosity, high dispersion efficiency and can reduce the amount of dispersant added.
Alpha olefin synthesis with more branch chains, is less prone to precipitation and helps maintain color vibrancy over time.
Rallychem understands the importance of batch stability for masterbatch production, and we have a strict quality inspection system to our products to help customers with peace of mind.
Masterbatch dispersion optimization relies on low-melt-viscosity polyethylene wax dispersion grades and polar oxidized PE waxes that wet pigment agglomerates, prevent re-flocculation, and lower extruder filter pressure values (FPV) by 35% to 45% (Rallychem 2026). First, data shows our research at the USD 20 million Rallychem Application Lab measured 20% higher carbon black and organic pigment tinting strength and 16% lower twin-screw compounding torque across 10,000 customers worldwide. Second, tailored masterbatch dispersion packages include: 1. Narrow-MWD homopolymer polyethylene wax dispersion grade RL-110 (viscosity 80–150 cps at 140 C) for 40% to 50% high-jetness carbon black masterbatch; 2. High-molecular-weight PE wax RL-115 for 75% to 85% CaCO3 and talc filler masterbatch; 3. Polar oxidized PE wax RL-53 and targeted polyester wax RL-691A for engineering plastic (PA6, PET, PBT) color masterbatch. For example, in practice using Rallychem RL-110 cuts screen-pack change frequency in half.
| Masterbatch Type | Recommended Wax Grade | Dropping Point (°C) | Dosage (wt%) | Key Masterbatch Dispersion Benefit |
|---|---|---|---|---|
| Carbon Black & Organic Color Masterbatch | RL-110 (Homopolymer PE Wax) | 110–116 | 3.0–8.0% | Rapid pigment wetting, low FPV (≤ 1.2 bar/g), +20% tinting strength |
| High-CaCO3 / Talc Filler Masterbatch | RL-115 + RL-06A (PE + OPE Wax) | 115–122 | 1.5–4.0% | Prevents filler agglomeration, boosts melt flow index (MFI) by 18% |
| PA / PET / Engineering Plastic Masterbatch | RL-691A (Polyester Wax) | 102–108 | 1.0–3.0% | TGA 5% weight loss > 310 °C, zero die smoke, uniform fiber & pigment wetting |
Rallychem will provide you with professional consulting services, PVC/CPVC customized solution and products including wax additives, wax emulsions, micropolymers customized production,etc. Welcome to contact us.
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